WORLD-CLASS LEXUS LC 500 FACTORY IN JAPAN - ENGINEER EXPLAINS HOW LEXUS LC IS BUILT

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Published 2024-01-21
This is once-in-a-lifetime experience of visiting the legendary Lexus LC 500 factory in Japan from the perspective of an Automotive Engineer David Chao - who has an extensive experience in automotive manufacturing. David just returned from Japan touring this specialized Lexus LC plant where only 18 vehicles are produced per day. No mainstream media has visited this LC factory, which makes this video truly special and unique. David takes each stage step by step, and explains in full detail exactly how the Toyota Production System works in this most coveted and admired plant within the Toyota/Lexus family. Watch the entire video to understand why the LC 500 is so special and why it is one of the best built vehicles in the world.

Automotive Press is owned and managed by David Koichi Chao, a global expert in the field of automotive evaluation, engineering, and strategy. With over 35 years of engineering experience, David is able to review vehicles from unique perspectives utilizing technical and specialized methods. David is a board member and a director at AJAC (Automobile Journalist Association of Canada).

David is known around the world as an authentic specialist of Lean/Agile Thinking, and travels all around the world to review vehicles and teach latest engineering methods. Born and raised in Japan, David has an engineering degree from University of British Columbia and post-graduate education from MIT and Harvard Business School in Boston.

All Comments (21)
  • @alaingarcia4756
    It would be impossible to get this level of discipline from American workers 😮
  • @asong26
    As a 24 LC Owner, this video is so very special for me! I thought some parts were hand built, but virtually everything appears to be hand built (assembled). Incredible. Brings another level of pride in my ownership of my 24 Bespoke Convertible. Love it! Thank you!!!
  • @JonnyBeoulve
    Several months ago I saw your video where you compared the 911 to the LC500. I had rented several 911s over the years but never an LC. Well, I had the chance to rent one during New Year week and everything you said in the video is true. The build quality, engine note, and driving dynamics are absolutely phenomenal. As much as I love the 911, (it's my favorite sports car) I'd rather own an LC. The one I rented had over 80k miles on it and it still operated like new. Meanwhile, my 2018 Mercedes E43 AMG has creaks in the interior (at 42k miles...) and cheap plastic materials. I'll be trading it in later this year. Keep up the great work and respect to the engineers at Lexus who built the LC with remarkably good attention to detail.
  • @dpledoone
    Thank you for bringing this experience to life David. Unless one has experienced the Japanese work ethic, it is difficult to compare with other auto makers
  • @luisbarraza9709
    3 things. 1. No wonder my 96 es300 with 300k I drove in college ran like a top. 2. The LC500 will go down as a classic in 25-30 and will actually still be running and in great condition. 3 you should follow up this video with a tour of Dodge dart production so we can see the two extremes 😅
  • @CyFi6
    People complain about the price of these cars Vs the spec. They either dont understand or dont care about what into making them. There is value behind quality engineering and production and is something I will always be willing to pay for. Im glad there is a brand that ks doing it.
  • @markkennedy5335
    I worked at a Toyota factory in Canada for almost 19 years. I then moved to the Southern Hemisphere and got a job in a factory that was so outdated I thought Fred Flintstone was going to be working at the next station. Recently we moved back to Canada and I now work for a very big Warehouse retailer. There are hundreds of people who walk in punch the clock do their job punch out and go home. Suggestions are NOT really welcome because the answer is always “ That’s the way Head Office wants it”. It is absolutely mind blowing that all these people are so disengaged for that reason. How do you build a culture within your company with that way of thinking for a Business Model? Oh wait a tick I think I get it now, Their is No competition so complacency is the norm, ask BlackBerry how that worked out for them 🤔 Toyota runs there business like a well oiled machine. You are engaged within 5 mins of working there. What a difference. Very well done David are you sure that gorgeous Blue 500 you kept following wasn’t yours?
  • @davidmagen415
    I am the proud owner of a ‘23 LC500 Convertible. The car is about as perfect as it could be. Quick, smooth, luxurious, beautiful all wrapped up w Lexus quality. Honestly i can’t think a flaw or negative about this car. I enjoy the exclusivity this car possesses 🏖️
  • @ryanbeck3013
    Thank you for sharing such an amazing and rare inside look at the production line of the LC 500. Such incredible attention to detail. You obviously have some extraordinary connections to be allowed in their production facility. The build quality of this vehicle is second to none. I just can’t believe how much of the vehicle is built by hand.
  • @likunjian1850
    Thank you David for this upload, this makes me want a LC500 even more! We must buy one before they go out of production, Lexus LC will definitely be a timeless and hidden gem in the automotive world
  • @barrydrexler1323
    Wow!!! Now I understand why my recently sold 205k miles LS430 Ultra had no squeaks or rattles! Everything worked except for telescopic feature on steering wheel! I was truly Blessed to have owned a World Class Lexus Vehicle built in Japan🙏🏼🙏🏼🙏🏼 Thanks David for your amazing and insightful videos🙏🏼❣️❣️
  • @nicolasmikah4168
    I own one, a 2018 model, built in April 2017 in Japan as stated on the sticker at the driver’s side door. It is in infrared with black interior and with the performance package, it puts a smile on my face when I drive it.
  • Pick up my new LC500 convertible in two days, so this tour was invaluable. Thank you.
  • @2URLex
    Built with care, I’ve said it hundreds of times. The build quality is unmatched.
  • @philipjaffe8788
    I've had nothing but trouble with German cars (cough Audi). I am very strongly considering a Lexus for my next car!
  • @CLJCL
    Definitely a huge difference between all the factories in each country. I have had the privilege of owning the Japanese made Lexus vehicles and most recently a Canadian made RX by the grace of God. The North American factories (including Toyota) have a long way to go in terms of Takumi. I have owned a 07 RXh (Japan) and now a 22 RXh and the build quality is much better in the 07. My hope is that Lexus/Toyota management would consider more input from existing owners like they used to. Even the car buying experience surveys are generic compared to what it was before.
  • Japanese auto brands are superior to a German and Italian brands. Japanese are reliable kings.
  • @E_Rice
    Very nice. Can we see the Lexus ES production line . I’m very curious on what the 2024 ES offers and what the 2025 will be like since it’s rumored to be refreshed