STOP Making Out-Dated Table Saw Sleds, Do This Instead

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Published 2023-05-04
New woodworking tools come in many different ways, sometimes people invent wonderful new ideas for tools, other times an old design can take on a whole new look by some simple re-building like a my newly modified Crosscut Jig for the Table Saw; years ago I made (or over made) a Table Saw Sled that would last a dozen lifetimes, but it was huge and cumbersome, so a couple of years ago I made a simple cross cut jig on the same principals, but it as a quarter the size and weight and worked faster and more versatile, so much so the prototype I made kept getting used more and more until I was finally convinced to make a Permanent Jig, with Baltic Birch Plywood, Laminated Fence and I even got to use the old metal Mitre Bar from and long since dis-used Mitre Gauge that came with my saw. Now I have the ultimate cross cut jig, it fast, light, easy to use and SUPER accurate for make very wide cross cuts which comes in handy for furniture and cabinet making.

For More Detail on the build, including Tools and Parts like Plastic Mitre Gauge Blanks, check out the article on woodworkweb.com, the link is below.
... Read More Here - bit.ly/42oS0w0

All Comments (21)
  • @hfaria80
    Amazing video. Relaxed, without background music and the right pace, and complete step by step instructions. Thanks for sharing.
  • If you can't find the plastic for the runner, go to a kitchen ware department and buy a plastic chopping board of the right thickness which you can cut into strips.
  • @themeat5053
    Thanks, Colin. The re-purposing of the metal runner is brilliant. I'm doing it. Thumbs up!
  • I like the simplicity of this. I’ve been thinking of building one of these for a while... so it’s off to the workshop now... nice work & thanks Colin!
  • @iandodd7828
    The multi-cut technique to check for square is a good approach. But the results showed that it was out of square (0.025” over 4 feet). What would have been helpful is to show how to adjust the fence to bring it into absolutely square. For viewers interested, a quick search for William Ng’s 5 cut method will walk you through the process. When I built my “obsolete” sled, I was able to bring it to within 0.003” over 4 feet, approx. 1/8 the error. It’s easy, only takes a few minutes and a little simple math but will ensure square cuts from now until that plastic runner needs to be replaced.
  • @hockeyer
    Can’t believe I just watched another crosscut sled video! Thanks for sharing as always, Colin.
  • @Buflonob
    Just bought my first table saw, and was looking at sleds, now i'm glad I watched this as it looks a lot better to just have this and i'm tight on space, thank you.
  • @Motocicleiros
    Thank you for shedding some light over this subject! I am done with my traditional big and heavy crosscut sled that is always getting stuck in the middle of my cuts, to the point that pushing it harder makes my saw to move forward! I came after a solution for "sticking sleds" and stumbled against this wonderful video. I am going to make one of these simplified sleds and this time I will use nylon runners. Sometimes simpler is better.
  • Thanks Colin, this is something I need for my table saw. It's simple and easy to make but the bonus is that you can modify it with accessories such as a stop block or clamps. Great video.
  • I recently purchased a new table saw, and I still have to make a new miter sled for it. This design solves a lot of the issues I had with my previous one. Think I'm going to end up using it. Thanks Colin!
  • I haven’t used the mitre guide since I brought my table saw years ago ….now thanks to you I have repurposed it to make a table sled like you in this video ….it looks great…thanks again 👍👍👍🇬🇧🇬🇧🇬🇧
  • @MarkMoore-xk2rn
    what I like about old school is that nothing falls down onto a blade. there is no stressing when using the sled.
  • @dondwyer3679
    This is what I've been waiting for...a simple idea for me to understand and build. I'm a medium diy intelligence guy and you have all of the answers to help guide me down the path. Thank you so much for showing this sled!
  • Very new to the tablesaw world. Straight away needed a cross cut sled. Went down the vast rabbit hole on how to make one....was a bit daunting. Then saw this. Made it in less than half an hour and works brilliantly.
  • @JR-lx8nn
    WOW - DANG! I need one of these. So simple and straightforward with virtually no material or time - really cool. Video is very nicely done, with excellent and obvious visual demonstration and clear, understandable narration. No wasted words, no BS and it all moves me to the proper result. THIS is how to make this type of training video. THANKS. JR
  • @n8n51
    Only thing I would tweak with your base design is to add a small angled cut where the fence board meets the table board to allow for any dust that might accumulate and throw off the fit against the back fence. Otherwise it is a great base design.
  • @Imwright720
    Thanks for the memories. I used to have a nice woodworking shop. Just got tired of building things. Glad it’s gone but really enjoyed watching.
  • @nelsondog100
    It’s nice that you were able to square up to the fence the first time but you never showed us how to correct the problem if we’re not as fortunate. Thanks a lot.